Over the past 35 years, Six Sigma has become one of the most influential quality management methods in the world. Beginning with manufacturing, Six sigma consulting has also been used in service and transactional businesses such as banking, healthcare, and healthcare. The recent methodology adds lean management principles to Six Sigma; the result is Lean Six Sigma, a popular new approach to process improvement that combines the both frameworks by reducing variation and waste. We will discuss how to apply Lean Six Sigma to business problems and when to use Lean with Six Sigma.
What is Lean Six Sigma?
Lean Six Sigma is an approach that involves minimizing variation and detecting flaws, including protection against defects. Six Sigma was formally implemented in the 1980s as a production. It takes advantage of quality improvement methods from the past 60 years, including total quality management. In the early 2000s, Lean was added to Six Sigma to create Lean Six Sigma. This new approach is being used around the world in industries such as manufacturing, finance, healthcare, IT, and the military.
Six Sigma dramatically improves processes, producing only 3.4 defects per million (DPMO). There are seven Sigma levels that represent quality levels. Note that not every product or business requires Six Sigma quality, while some products (such as semiconductors) require a much higher Sigma level.
What are the benefits of Lean Six Sigma?
It began in manufacturing, but it soon became clear that this approach could provide value beyond the production floor. With the help of lean principles, Lean Six Sigma has become a universal method for manufacturing not only but also for the service and transaction industries.
- Data-driven decision-making lets you see how numbers change to show improvement or deficit.
- streamline the process
- increase production capacity throughout the company
- increased income
- Reduce costs due to fewer defects
- Save materials, time, and money.
- Continuous improvement across the company
What will make Lean Six Sigma unique?
It draws its power from using tools in a framework that addresses customer needs and production problems. Lean management is geared toward quality and profit from a waste reduction perspective. Six Sigma seeks to improve quality and profit by eliminating variation. If you can reduce the steps down to the most meaningful and successful elements so the process should be repeatable.
The focus on methodologies and defined numbers set Six Sigma apart from Total Quality Management (TQM), which provides tools to find the root cause of problems and create solutions. It leaves it up to the customer to determine whether the change was successful or not.
What is involved in Lean Six Sigma training?
Certification training takes many forms and is offered in the classroom. Companies looking to build a Six Sigma program may support custom in-house training, which the whole team will learn together to Solve their company-specific problems and situations. The lean six sigma training is practiced all over the world. Training and mentoring are available in the following languages:
The certification exams are multiple-choice and can be taken on-site or online. The exam costs between $50 and $400, depending on the certificate and belt.